Board structure version 2
This short guide describes the structure of the board. Board assembly is straightforward. This short description is intended as an aid for the inexperienced hobbyist and is not aimed at electrical engineers. Information about soldering, suitable soldering irons and solder can be found on YouTube or similar channels.
Board parts overview:
Number 1: Resistor 4.7kOhm Number 2: JST-HX socket (white) and 5-pin screw terminal block Number 3: passive piezo buzzer Number 4: Screw terminal blocks with a pitch of 2.54mm
Parts list for version 2 board
The JST-HX socket position is an alternative to the 5-pin screw terminal block. The original GGM IDS2 panel cable matches the JST-HX socket. If a replacement cable is used, wiring is usually easier with the 5-pin screw terminal block.
1 optional
Screw terminal block 3-pin RM 2.54
1 alternative to the screw terminal block 5-pin
JST-HX socket 90° RM 2.54
(voelkner D17526)
Note: the links or item numbers listed are purely informative and not linked to affiliate/marketing programs.
The Nextion 3.5 inch display is available as Basic, Discovery or Enhanced. The currently cheapest model can be selected for the Brautomat. Displays with 2.8 inches or smaller and 4 inches and larger have a different pixel resolution and are not supported by Brautomat!
Considerations before construction
The board can be equipped differently depending on the connection to the GGM IDS induction hob:
1.1 The original cable from the GGM IDS control panel is used
In this case, the white JST-HX socket is required (number 2 in the picture). The 5-pin screw terminal block in the picture directly next to the JST-HX socket is then not used.
1.2 A replacement cable is used
In this case the white JST-HX socket is not used, but the 5-pin screw terminal block.
So either the JST-HX socket or the 5-pin screw terminal block is inserted into the board.
Insert the screw terminal blocks
Two notes on inserting the screw terminal blocks:
The opening of the screw terminal blocks always faces outwards (away from the circuit board).
The screw terminal blocks are fixed with a soldering point. The correct fit is then checked. All soldering points are then soldered.
The next steps show screw terminal installation and soldering. In step 1, install the two 12-pin screw terminal blocks. The GPIOs D9 to D19 from ESP32 are connected to the 12 screw terminal blocks.
Now turn the board over and fix each screw terminal block with a soldering point. Now check that the screw terminal blocks are correctly seated. All pins must be correctly inserted through the soldering points. All pins are then soldered.
In step 2, install the two 8-pin screw terminal blocks. The GPIOs D0 to D8 from ESP32 are connected to the 8 screw terminal blocks.
The board now looks like this in this status:
In step 3, install and solder the three 3-pin screw terminal blocks.
DS18B20 temperature sensors are connected to the three connections. There is no order or hierarchy for these three connections. If only analog PT100x sensors are used, the three screw terminal blocks can be omitted.
On board version 2.1, an optional additional 3-pin terminal can be installed at the GND position next to the sensor terminals. The additional GND connections are useful when actuators (pumps, agitators, etc.) are used. If no actuators are used, the screw terminal block can be omitted.
In step 4, install and solder either the JST-HX socket (original cable) or the 5-pin screw terminal block (replacement cable), as described above.
The piezo buzzer
The piezo buzzer is optional. This step can be skipped if acoustic signals are not desired. The piezo buzzer has a positive and a negative pin.
The positive pole is inserted into the D8 marking and, accordingly, the negative pole into the GND marking.
The 4.7kOhm resistor
The 4.7kOhm resistor is required for Dallas DS18B20 sensors. If only analog PT100x sensors are used, the resistor can be omitted.
Bend the resistor legs by 90° (for example around a screwdriver). Insert the resistor at the position marked 4k7. Orientation does not matter. The basic color of resistors is often blue or sand-colored. The colored rings show the electrical resistance:
4.7kOhm resistor with 4 rings: yellow - violet - red - [tolerance]
4.7kOhm resistor with 5 rings: yellow - violet - black - brown - [tolerance]
On the back side, bend the resistor legs slightly outward and solder them. Trim excess leg length with side cutters.
Mount the ESP microcontroller
By mounting the base, the ESP microcontroller can be removed from the board at any time. Socketing is also useful when troubleshooting.
The scope of delivery of the ESP microcontrollers includes adapter number 1. In addition, a pin header number 2 with a pitch of 2.54mm is required.
Adapters and pin headers are required for socketing. The pin header is first plugged into the adapter, as shown in number 3. Adapters with pin strips are then inserted into the circuit board, two on the left and two on the right
Tip: the pin header is delivered as a 40 pin header. The full length of the pin header is inserted into the adapter. The overhang over the adapter is bent at the end.
Now the ESP is put on and fixed with a soldering point on each side. Now the fit of the bases is checked. All soldering points are then soldered.
Finally, check all solder joints carefully. When all soldering points are closed, the Brautomat is ready.
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